rotoshaft mixer
rotoshaft mixer
German agitator Italy agitator Portugal
concentric shaft mixer French concentric shaft mixer Spanish concentric shaft mixer English
concentric shaft mixer
concentric shaft mixer
concentric shaft mixer
dual level kneader
agitator
dual level kneader

--Agitator --
rotoshaft mixer
Capacity : 60 to 25000 ltrs.
Material Of Contact Part : SS,MS....
rotoshaft mixer Description

Fabdecon agitator is suitable for thorough mixing. The agitator is provided with an impeller consisting of blades of enough area to give adequate agitation in the tank of given dimensions. The impeller is mounted on an overhung shaft. The shaft is fabricated out of solid shaft and is driven by an electric motor, through a speed reducing gear box.




-- Dual Arm Kneader --
agitator
Capacity : 60 to 25000 ltrs.
Material Of Contact Part : SS,MS....
rotoshaft mixer Description

Fabdecon dual-level kneader is an extension of the popular Fabdecon double arm mixer-cum-kneader. Dual-level kneader has 50 per cent more effective mixing and heat transfer area than the conventional double arm kneaders. This provides a thorough mix in a shorter cycle.

Efficient mixing action is assured by the shape of the bowl, which retains material within the mixing zone, and by accurately machining both the overlapping sigma arms to prevent the accumulation of unmixed materials. The jacket area also being enhanced, the equipment can be used for economic heat transfer applications.

One arm being lower than the second arm, one discharge door is adequate. This door can be either circular or rectangular.

Dual-level kneader is ruggedly constructed and can be supplied in all materials of construction i.e. mild steel, stainless steel, etc.

Dual-level kneaders find application in the manufacture of detergent cake, carbon paste, poly vinyl alcohol, carboxy methyl cellulose and other industries where standard double arm mixer-cum-kneader can be used.




--Concentric Shaft Mixer --
agitator
Capacity : 60 to 25000 ltrs.
Material Of Contact Part : SS,MS....
dual level kneader Description

Fabdecon concentric shaft mixer (CSM) is an extension of the Fabdecon high speed dispersers (HSD). Unlike the HSD, the CSM has two mixing elements

  • one a high-speed saw tooth cutter
  • the other a slow-speed anchor.
This combination overcomes the drawbacks of the HSD, which has only a high-speed saw tooth cutter. Advantages of the CSM are given below: The are of influence of a saw tooth cutter is limited. Accordingly large sized equipment demands a large diameter cutter to effect proper circulation, which, in turn, will demand high horse power.

In the CSM, the saw tooth cutter does the dispersion by providing the necessary sheer and the slow-speed anchor provides the circulation and uniform mass flow to guarantee equal saw tooth blade exposure for the entire batch. Hence, a small diameter saw tooth cutter will suffice.
Most dispersers require variable speed drives and ACVS/MCVS system of cone pulleys provides an economical arrangement. However, this system is reliable only up to 30 HP presently. Hence, the CSM is the only choice in bigger equipment handling high viscosity material.

The CSM can handle material having viscosity as high as 3,00,000 centipoise with the present drive system available in the country. Both the mixing elements have independent drives and hence each element can be used independently or together depending upon the physical characteristics of the material being processed and is specially economical when the viscosity of the product changes during the process.

The CSM can be provided in three basic designs: laboratory models for pilot runs, hydraulic hoist mounted models for medium sized applications and those involving change cans and tank mounted models are for large sized equipment with dedicated vessel.




--Rotoshaft Mixer --
dual level kneader
Capacity : 60 to 25000 ltrs.
Material Of Contact Part : SS,MS....
dual level kneader Description

Roto Shaft Mixer consist of Stator and Rotor arrangement, wherein the stator has three large external paddle blades which restrains its rotation to about 1/10th of Rotor Speed For example: - The stator speed will be 200 RPM at rotor speed of 2000 RPM. The rotor draws the mix into the stator where the high shear action between the rotor blades and slowly revolving the stator subject the material to effective mixing, milling and grinding action prior to be expelled with high velocity through outlets in stator rin. When passing through these outlets, particles, solids etc. are exposed to intense cutting and disintegrating action for further rotation of particles sizes. All the contents of the mixing will pass through mixing head more greater number of times during the process, which will result in homogeneous product within minutes.

The function of large external paddles is:

  • The entire batch is rapidly involved in mixing process.
  • Frictional heat is distributed to the entire batch to eliminate high temperature in the vicinity in the mixing head
  • Lumps of powder sticking to the stator will be washed off and will get involved in the mixing process.
  • Vibration will not occur even when hard solids have to be broken down (since the stator will observe equalize shocks)

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